Industrial Spaces Designed for Operational Performance

Tailor-made solutions by On-Site Lean Design Experts with 4-Week Design & Delivery to the Northeast US

Lean Work Benches

•

Material Move Carts

•

Ergonomic Tools

•

Lean Work Benches • Material Move Carts • Ergonomic Tools •

Expertise trusted by Fortune 500 companies

On-Site and On-Demand Process Improvement Services

Trusted by Pharma, Aerospace, Aviation and Private-equity

15+ Years Expertise & Lean Six Sigma Leader, Black Belt

Silhouette of a woman posed with arms raised against a circular sunset background, with a heart-shaped object in her hands.
DeWalt Lifecycle Support logo with an electric cord extending from the letter D to the letter T.
Logo with the text 'STORZ' in large blue letters and 'KARL STORZ-ENDOSCOPE' below it.
Boeing logo with a blue stylized airplane above the word 'BOEING' in bold blue letters.
United Airlines logo featuring blue text and a globe design in a blue square.
Logo of Marmon Holdings, Inc., a Berkshire Hathaway company.

Expected Measurable Results

Three blue arrows pointing to the right followed by a green arrow pointing to the right.

Faster Cycle Times

Faster Product Flow

Ship More Daily

Faster Inventory Turnover

Digital audio mixing console with knobs, sliders, and buttons, displaying various controls and LED indicators.

30+ Fewer Defects

Avoid Defects

Increase First Pass Yield

Increase Capacity

A blue figure bent over with an orange pain indicator on their waist, holding an object, and a green figure with arms outstretched, suggesting a medical or health context.

Healthier Ergonomics

Fewer Repetitive Strains

Healthier Backs and Wrists

Safety First Culture

Visualizing Innovation in 3D

  • Blue and black tubular steel scaffold structure with multiple levels and platforms, used for construction or maintenance work.

    Pipe cutting workstation

  • A blue metal cart with four caster wheels, holding a black box, a white cylindrical object, and a white dish.

    Heavy Tooling Cart

  • A blue metal rolling cart with multiple shelves holding rollers and a long pipe, with two inset diagrams showing close-ups of a roll of material and a flat pipe, indicating the cart is part of a pipe or roller handling setup.

    Packaging Workstation

  • A blue and silver rolling scaffolding stand with wheels and multiple adjustable shelves.

    Flowrack w/ rear replenishment

Our Fabricated Solutions

  • A portable wheelchair with a blue slide attached, positioned outdoors next to a white garage door.

    Picking cart for a medical devices fulfillment center

  • A person is pushing a blue cart with large yellow industrial gears inside on a gray concrete floor in an industrial setting.

    Heavy reel cart for multiple reels with no backpain !

  • A workbench with a conveyor belt for organizing small tools and parts in an industrial or manufacturing setting.

    Mobile Flow rack for good/bad maintenance parts

  • Work station with tools and parts organized on a pegboard and in storage bins, including screwdrivers, a level, and small white components in a factory or workshop environment.

    Mobile Maintenance tool bench to eliminate clutter toolbox

  • A laboratory workstation in an industrial setting with scientific instruments, a computer monitor displaying a data interface, and containers on a blue table, surrounded by industrial equipment and machinery.

    IT workstation for faster QA inspections at a high speed paint line

  • Industrial vending machine with a blue metal frame and transparent trays, positioned next to a large CNC machine in a workshop.

    CNC workbench to reduce footprint and improve ergonomics

Human-Centered Design

Our inclusive design appraoch is focued on achieving both management objectives and improving the human factors for your operators. During onsite visits, our process engineers are observing the process and collaborating with your operators to understand their needs, wants and preferences. This human first approach enables your team to contribute to the design process and be part of the change.

Aerial view of a cluttered room with safety lines marked in green and orange indicating potential zones or pathways.
Diagram of a manufacturing or storage system with labeled process areas, tool storage, and racks holding items.
Production line with blue carts filled with tools and parts in an industrial setting.

  • Our process engineer visits your operation to understand your objective and learns the process thru observation and operator engagement. While Onsite, a 3D scan will be completed to capture measurements critical to final design.

    1. Concept is drafted for your initial approval and guidance.

    2. Detailed engineered design is completed to ensure that all features are incorporated and loads are safely secured.

    3. Prototype is fabricated and delivered to ensure you and your team happy and enable feedback and guidance for remaining builds.

    Some customers repeat this design & prototype stage to enable engagement from their team.

  • The final design is reached as we incorporate feedback and guidance from your operating team. Whether you want 5 more or 100 more, building and delivering more carts is very scalable. We will provide you with a schedule for when carts will be delivered to facilitate a seamless switchover for your team with minimum downtime.

Your Partner to Accelerate Improvement Efforts

Process improvement takes focus on the right ideas and work to make changes. This gets exponentially tougher while the operation runs at full speed and the best team players have a full plate. We do the heavy lifting of implementing the changes so you can focus on the right ideas.

A person is holding a black bike part while working on a blue bicycle frame, with a multi-tool wristband visible on their arm.

  • I visit your site to take the measurements, understand your processes and define success for the project. First, this helps me design a solution that solves your actual problem. Second, during delivery I check it actually improved operations. Most importantly, it saves you and your team the time of finding, coordinating, designing, procuring and assembling a complete solution.

  • Nothing beats the scalable benefits of getting a little better at a task that is repeated very frequently, it adds up quickly. I have helped many operations in multiple industries operate faster, more efficiently and with happier team member. I will develop a solution just for you needs that takes advantage of all the success and lessons learnt.

  • We have searched and found procured the inventory of the most commonly needed components to build up custom solutions, as well as established suppliers agreements that support our promise for quick delivery.

FAQs

  • We take away the effort of taking measurements and collaborate with your operator to learn about the issues and suggest ideas that solve the problem. Based out of New Jersey makes it easy for our Lean expert to visit your operation and design a solution specifically for your process. Onsite delivery gives your operator an opportunity to test the solution and us to rework the solution.

  • It is straightforward to search a catalog and buy a standard workbench, material cart or tool. However, whatever you end up selecting will likely solve one problem while creating a few others. Our custom solutions will focus on solving most of your process challenges.

    For example, a workbench can be purchased from a retailer McMaster-Carr, and comes in standard sizes and heights. This solves your need for a workbench, but your product still sits on an unstable surface and has poor ergonomic working height for the operator. Eventually, requiring someone to fabricate a custom jig and adding a step stool for your operator.

  • Custom workflow solutions start at $3,000 with 25 sq. ft. minimum project size.

  • Yes, the first table for each project helps figure out what works and what doesn’t. After a client is happy with a design, we can fabricate many more with pricing to match the volume.

  • Major credit cards and ACH payment are accepted. Payment is expected shortly after delivery.