https://onsitelean.com/high-mix-playbook daily 0.75 2025-07-07 https://onsitelean.com/high-mix-playbook/showcase0125 monthly 0.5 2025-05-16 https://images.squarespace-cdn.com/content/v1/63d2a3c2f1bf9f56fd06228f/398a2d56-6b12-401e-96e3-61d4dc7a5ecd/DSC02535.JPG High Mix Playbook - Showcase: CNC-shop speeds up their setups times - Make it stand out After: Oversized custom workbench to match working height for HAAS VF9 machine, everything has a place, Integrated loading crane w/magnetic lifter. https://images.squarespace-cdn.com/content/v1/63d2a3c2f1bf9f56fd06228f/80b7d20f-ffef-48c6-b722-cff63ffa60ba/vf9+picture.jpg High Mix Playbook - Showcase: CNC-shop speeds up their setups times - Starting condition The shop had an elevated working platform so simplify access. However, everything the operator needed was either on the floor, in a low workbench, in far toolbox, or more likely, has to go looking for it at different machine. Observations during initial walk: Operator walks away often looking for tooling, hand tools and other odds/ends Generic toolbox was cluttered and required bending down when searching Heaviest items (eg. 70 lb KURT Vise) was placed on floor for safety and crane underutilized for lifting WIP and complete material was placed in walkway https://images.squarespace-cdn.com/content/v1/63d2a3c2f1bf9f56fd06228f/1738172939780-G2YN59N1NYTQNHTQEFWP/PXL_20240711_174901429.MP.jpg High Mix Playbook - Showcase: CNC-shop speeds up their setups times - Starting condition: stuff placed closeby at floor level https://images.squarespace-cdn.com/content/v1/63d2a3c2f1bf9f56fd06228f/1738173177798-8ADKHIU09CUE57PC8CTH/PXL_20240718_131844930.MP.jpg High Mix Playbook - Showcase: CNC-shop speeds up their setups times - Starting condition: WIP material blocking the walk path https://images.squarespace-cdn.com/content/v1/63d2a3c2f1bf9f56fd06228f/1738173106404-YBSLGVUFL0NGLEGQ8K9S/PXL_20240919_194253822.MP.jpg High Mix Playbook - Showcase: CNC-shop speeds up their setups times - The team clearing up the space for the new workbench https://images.squarespace-cdn.com/content/v1/63d2a3c2f1bf9f56fd06228f/1738173249121-YRZ2NRO55BFQT15KAO07/PXL_20240919_203001303.MP.jpg High Mix Playbook - Showcase: CNC-shop speeds up their setups times - Bonus: Magnetic lift tool on a sliding rail https://images.squarespace-cdn.com/content/v1/63d2a3c2f1bf9f56fd06228f/137c6435-5d6d-420f-af8f-f50fe7c36c8a/VF9+big+bench.png High Mix Playbook - Showcase: CNC-shop speeds up their setups times - Delivered Solution We collaborated with the shop lead and operations leader thru an iterative design process. The final design brought everything together for the operator in a streamlined presentation with minimal friction. A few highlights: Elevated ergonomic height to match elevated operator platform heavy duty 250lb drawer slides used to hold 4x 70lb Kurt Vises at ergo height A place for everything: 20x CAT40 integrated into shelf Hand tool shadowboard and engineering drawing holder at eye-level Order paperwork holders aisle side for easy check-ins with extended team Tool tightening vise mountable on reinforced worksurface Bonus: Magnetic lift and extend sliding rail to eliminate lifting hazards into machine envelope https://images.squarespace-cdn.com/content/v1/63d2a3c2f1bf9f56fd06228f/1da58695-efeb-430a-a4e7-f50cfb27118f/DEVAL+VF9+design+Review+%26+5+axis+comments.jpg High Mix Playbook - Showcase: CNC-shop speeds up their setups times - Space opportunities made possible. 3D scanning the space gave the design team a bird's-eye view of the space and opened up opportunities to maximize the space for the flow of people and products. For example, by consolidating the footprint and taking advantage of the vertical, a few opportunities opened up: Clear away old workbenches/toolboxes Move WIP and Complete material closer to the machine and within the crane lifting envelope Shift the walkway to avoid slowdown turns More space for the nearby machine to position a setup workbench ideally for the operator https://onsitelean.com/high-mix-playbook/nearshoringwave0125 monthly 0.5 2025-02-11 https://images.squarespace-cdn.com/content/v1/63d2a3c2f1bf9f56fd06228f/df469062-e5e9-437a-8a05-28b8ce65e85b/checklist+for+new+customers+image.jpg High Mix Playbook - Industry Insight: The Nearshoring Wave is Coming—Are You Ready?  - 2. Streamline Your New Customer Onboarding Process New customer formulate their first impressions thru your marketing material (eg. website for most people), sales team communications and project scoping process. Welcome new customers with a clearly communicated process. Standardize how you gather requirements, communicate capabilities, and confirm timelines. This will help reduce delays and position your shop as a reliable partner for new clients. Download the free checklist template here: https://acrobat.adobe.com/id/urn:aaid:sc:va6c2:26178dc0-6f47-457c-b43f-1409d6efaf73 https://images.squarespace-cdn.com/content/v1/63d2a3c2f1bf9f56fd06228f/c9cf473a-6af5-48a4-ac54-ec7becec5c1f/Capture-1-1024x354%5B1%5D.png High Mix Playbook - Industry Insight: The Nearshoring Wave is Coming—Are You Ready?  - 1. 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